Subject: Sharing our Proposal Strategy for the Client (Please review for Quotation)
Dear Kathy,
To help you prepare the Budgetary Quotation, I am sharing the Draft Proposal that I will present to my end-customer today.
This document explains WHY we selected the "Double Intensifier Pump" and "Top & Bottom Cutting" system instead of Laser.
Please read this carefully. It will help you understand our sales strategy and the technical requirements.
[Key Points of our Proposal]
Safety: Emphasizing that Laser is dangerous (Explosion risk) vs. Waterjet is Safe.
Speed: "Top & Bottom Cutting" creates an Air Vent, making drainage much faster.
Durability: "Double Intensifier Pump" ensures 24-hour non-stop operation (Redundancy).
Please refer to the detailed proposal below and reflect these specifications (especially the Double Intensifier Pump model HEAD42037Z-B02
Best regards,
Sang Gyeong Kim
More Cutting Technology Co.
[Attachment: Project Proposal]
[PROPOSAL] Automatic Waterjet Cutting System for Lead-Acid Battery Electrolyte Drainage
Proposed by: More Cutting Technology Co. (HEAD Waterjet Korea)
Date: December 17, 2025
1. Project Overview
Target: Recycling process for imported Waste Lead-Acid Batteries.
Capacity: 500 tons/day (Approx. 3,000 units).
Goal: To establish a fully automated pre-treatment process for draining sulfuric acid (electrolyte).
Key Challenges:
Safety: Preventing explosion risks from residual Hydrogen gas.
Productivity: Ensuring high-speed drainage and 24-hour non-stop operation.
2. Proposed Solution: Double Intensifier & Top-Bottom Cutting System
We propose an optimized system that combines "Hydro-dynamic Drainage Efficiency" with "Operational Stability."
2.1. Core Technology: Top & Bottom Simultaneous Cutting
To overcome the slow drainage caused by the vacuum effect in bottom-only drilling.
Configuration: One High-Pressure Pump splits water flow to 2 Customized Cutting Heads
2 .Mechanism:
Bottom Head: Creates the drain hole.
Top Head: Creates the "Air Vent."
Benefit: The Air Vent allows air to enter, breaking the vacuum lock and forcing the acid to drain out explosively fast, maximizing production speed.
2.2. Core Equipment: Double Intensifier Pump (Redundancy System)
To guarantee zero downtime for the 24-hour factory.
Model: HEAD42037Z-B02 (37kW / 50HP Double Intensifier Type)
3 .Feature: Built-in Two Intensifier Engines (One ready, one on standby)
4 .1 Working / 1 Standby: If Engine A needs maintenance (seal change), just switch the valve, and Engine B takes over immediately
5 .Effect: No production stoppage. No need to buy a separate spare pump unit.
3. Technical Comparison: Waterjet vs. Laser
Why Waterjet is the ONLY safe choice for this project.
3.1. Chemical Safety (Hydrogen Explosion Risk)
Waste batteries inevitably contain Hydrogen gas ($H_2$) generated by electrolysis inside the battery case.
Chemical Reaction:
$$2H^+ (aq) + 2e^- \rightarrow H_2 (g)$$Laser Risk (Thermal): Laser cutting generates Heat and Sparks (Ignition Source). When sparks meet Hydrogen, it leads to an immediate explosion.
Waterjet Safety (Cold): Waterjet is a Cold Cutting method with no heat or sparks. The high-pressure water also acts as a "Scrubber" to wash away gas and heat. It is the standard safety method for chemical plants.
3.2. Comparison Table
| Feature | Waterjet (Our Proposal) | Laser Cutting |
| Method | Cold Cutting (No Heat) | Thermal Cutting (High Heat) |
| Explosion Risk | Safe (No Ignition Source) | High Danger (Ignites Hydrogen) |
| Fumes/Gas | None (Washed by water) | Toxic Fumes (Needs Scrubber) |
| Maintenance | Good (Simple spare parts) | Difficult (Acid mist damages Lens) |
| Drain Speed | Fastest (Air Vent effect) | Slow/Medium (Turn-over required) |
| 24h Operation | Possible (Double Intensifier) | Difficult (Lens cooling time) |
4. Project Schedule
Aligned with the customer's new factory construction plan.
Decision & Contract: January 2026 (Final Technology Selection)
Manufacturing: Feb ~ April 2026 (Customized Design & Production)
Arrival at Site: End of April 2026
Commissioning: May 2026 (Joint test with Conveyor Line)
Mass Production: June 2026
5. Conclusion
The success of this recycling project depends on "Safety" and "Continuous Operation."
Laser cutting is not suitable for 500-ton mass processing due to explosion risks.
Our proposed [Double Intensifier Pump + Top & Bottom Waterjet] system guarantees the Safest, Fastest, and Non-stop production line.
[모아커팅 공식 상담 창구]
폐배터리 리사이클링 설비, 24시간 자동화 워터젯 시스템 도입을 고민 중이신가요? 절단 전문가가 직접, 가장 안전하고 효율적인 솔루션을 제안해 드립니다.
대표 / 절단전문가: 김상경 (Sanggyeong KIM)
연락처: 010-4181-1009 (문자 상담 환영)
홈페이지:
www.morecutting.com 유튜브 채널: [절단백화점 모아커팅 바로가기]
주소: 대구광역시 달서구 성서공단로 236
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